Kia Sedona: Fuel Tank Repair procedures

Third generation YP (2014-2026) / Kia Sedona YP Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Tank Repair procedures

Removal

1.	Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Line")

2.	Turn the ignition switch OFF and disconnect the negative (-) battery terminal.

3.	Remove the second row seat LH (Refer to Body - "Rear Seat Assembly")

4.	Open the floor mat (A).

5.	Remove the fuel pump service cover (A).

6.	Disconnect the fuel pump connector (A) and fuel tank pressure sensor (B).

7.	Lift the vehicle.

8.	Remove the under cover LH (A).

9.	Disconnect the fuel feed tube quick-connector (A) and vapor tube quick-connector (B).

10.	Disconnect the fuel filler hose (A), ventilation hose (B) and canister close valve connector (C).

11.	Support the fuel tank with jack (A).

12.	Remove the mounting bolts and fuel tank bands, and then remove the fuel tank (A).

Installation

Install in the reverse order of removal.

Fuel tank band mounting bolt:

44.1 ~ 58.8 N.m (4.5 ~ 6.0 kgf.m, 32.5 ~ 43.4 lb-ft)

Repair procedures

Fuel Pressure Test (Low pressure system) 1. Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Line"). ...

Fuel Pump Repair procedures

Inspection [Fuel pump] 1. Turn the ignition switch OFF, and then remove battery (-) terminal. 2. Remove the fuel pump assembly. (Refer to Fuel Pump - "Removal") 3. Check that motor ope ...

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Kia Sedona: Fuel Tank Repair procedures

Repair procedures

Fuel Pump Repair procedures

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