Kia Sedona: Exhaust Manifold Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Sedona YP Service ManualKia Sedona: Exhaust Manifold Repair procedures

Third generation YP (2014-2020) / Kia Sedona YP Service Manual / Engine Mechanical System / Intake And Exhaust System / Exhaust Manifold Repair procedures

Removal and Installation
[LH Exhaust Manifold]
1.
Disconnect the battery negative terminal.
2.
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "Engine Cover")
3.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
4.
Remove the front muffler.
(Refer to Intake And Exhaust System - "Muffler")
5.
Remove the oil level gauge.
(Refer to Lubrication System - "Oil Level Gauge & Pipe")
6.
Disconnect the LH front oxygen sensor (HO2S) connector (A).

7.
Remove the LH exhaust manifold heat protector (A).

Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

8.
Remove the LH exhaust manifolds stay (A), and then remove the LH exhaust manifold (B) and gasket.

Tightening torque
Stay bolt :
24.5 ~ 35.3N.m (2.5 ~ 3.6kgf.m, 18.1 ~ 26.0lb-ft)
Manifold nuts :
49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.2 ~ 39.8lb-ft)

9.
Install in the reverse order of removal.
   
When installing the exhaust manifold, tighten the nuts to pre-torque first and then fully tighten to the specified torque in the sequence shown.

[RH Exhaust Manifold]
1.
Disconnect the battery negative terminal.
2.
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "Engine Cover")
3.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
4.
Remove the front muffler.
(Refer to Intake And Exhaust System - "Muffler")
5.
Disconnect the RH front oxygen sensor (HO2S) connector (A).

6.
Remove the RH exhaust manifold heat protector (A).

Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

7.
Remove the oxygen sensor (HO2S) (A).
8.
Remove the RH exhaust manifolds stay (B), and then remove the RH exhaust manifold (C) and gasket.

Tightening torque
Stay bolt :
24.5 ~ 35.3N.m (2.5 ~ 3.6kgf.m, 18.1 ~ 26.0lb-ft)
Manifold nuts :
49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.2 ~ 39.8lb-ft)

9.
Install in the reverse order of removal.
   
When installing the exhaust manifold, tighten the nuts to pre-torque first and then fully tighten to the specified torque in the sequence shown.

Exhaust Manifold Components and Components Location
Components 1. LH Exhaust manifold gasket2. LH Exhaust manifold3. LH Heat protector4. LH Exhaust manifold stay5. RH Exhaust manifold gasket6. RH Exhaust manifold7. RH Heat protector8. RH Exhaust m ...

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