Kia Sedona: Thermostat Troubleshooting - Cooling System - Engine Mechanical System - Kia Sedona YP Service ManualKia Sedona: Thermostat Troubleshooting

Third generation YP (2014-2024) / Kia Sedona YP Service Manual / Engine Mechanical System / Cooling System / Thermostat Troubleshooting

Troubleshooting
Trouble Symptom
Probable Cause
Remedy
Coolant leakage
•
From the thermostat gasket
Check the mounting bolts
•
Check the torque of the mounting bolts
•
Retighten the bolts and check leakage again.
Check the gasket for damage
•
Check gasket or seal for damage
•
Replace gaskets and reuse the thermostat.
Cooled excessively
•
Low heater performance (cool air blowed-out)
•
Thermogauge indicates ''LOW''
Visually check after removing the radiator cap.
•
Insufficient coolant or leakage.
•
After refilling coolant, recheck.
Check GDS & engine start
•
Check DTCs
•
Check connection of the fan clutch or the fan motor.
※ If the fan clutch is always connected, there will be a noise at idle.
•
Check the engine coolant sensor, wiring and connectors.
•
Replace the components.
Remove the thermostat and inspect
•
Check if there are dust or chips in the thermostat valve.
•
Check adherence of the thermostat.
•
Clean the thermostat valve and reuse the thermostat.
•
Replace the thermostat, if it doesn''t work properly.
Heated excessively
•
Engine overheated
•
Thermogauge indicates ''HI''
Visually check after removing the radiator cap.
•
Insufficient coolant or leakage.
※Be careful when removing the radiator cap of the overheated vehicle.
•
Check air in cooling system.
•
After refilling coolant, recheck.
•
Check the cylinder head gaskets for damage and the tightening torque of the mounting bolts.
Check GDS & engine start
•
Check DTCs
•
Check the fan motor performance as temperature varies.
•
Check if the fan clutch slips.
•
Check the water pump adherence or impeller damaged.
•
Check the engine coolant sensor, wiring and connectors.
•
Check the fan motor, the relay and the connector.
•
Replace the fan clutch, if it doesn''t work properly.
•
Replace the water pump, if it doesn''t work properly.
Immerse the thermostat in boiling water and inspect.
•
After removing the thermostat, check if it works properly.
※ Check the thermostat opens at the valve opening temperature.
•
Replace the thermostat, if it doesn''t work properly.

Thermostat Repair procedures
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